July 6, 2022 A Technology Blog

Job Opening for Senior Automation Mechatronics Engineer in Masimo (Irvine, CA)

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Job Category : Engineering
Company Name: Masimo
Position Name: Senior Automation Mechatronics Engineer
Location : Irvine, CA
Job Description : Job Summary: As product design is becoming miniaturized and more sophisticated, the Engineer, Automation Controls creates automated solutions to assemble and test the company’s product in a high volume production environment. Integrating the latest technologies and incorporating Industry 4.0 best practices, the Engineer, Automation Controls will create data driven solutions. Duties & Responsibilities: Identify automation opportunities working closely with design, manufacturing and process engineers to conceptualize solutions; Manage the design, purchase, installation and validation of the Company’s custom automated solutions; Specify, program and troubleshoot PLC/HMI’s, industrial communications, motion control systems including servo & stepper motor control, pneumatic actuators, machine vision, robotic systems, conveyors, etc. ; Design and implement error-proofed machine interface and UIs, providing multiple levels of controls to be utilized by production, maintenance and engineers; Design the processes and standards of data collection from equipment, hardware selection, and implementation model for the Industry 4.0 program; Design Pilot/POC for new data collection technologies; Generate PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable using existing programming standards; Generate equipment/project requirements in order to capture the full design lifecycle of an equipment to be deployed in a highly regulated environment; Implement reliable closed loop communications to integrate components utilizing Digital I/Os and network communications; Generate, display and export standard equipment performance metrics/reports in real time; Assist in risk assessments and implement safer solutions as per Safety standards like ANSI/ RIA15.06, OSHA; Generate, modify, and approve industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical and pneumatic schematics; Select, size and integrate electrical and electromechanical components such as servos, sensors, controllers, vision systems/sensors, robots, etc.; Provide feedback and experience in equipment design reviews; Retrofit controls on current deployed equipment to improve safety and enable data collection; Support maintenance and sustaining teams in troubleshooting difficult equipment failures; Participate in supplier and equipment buyoffs. Minimum & Preferred Qualifications and Experience: Minimum Qualifications: 3+ years of experience as a hands-on Automation & Control Engineer or Robotics Engineer working on automation and/or electromechanical systems Demonstrated proficiency in PLC and HMI programming, troubleshooting, and configuration Experience creating CAD packages and electrical schematics. Experience with SolidWorks electrical preferred Demonstrated ability to configure and troubleshoot industrial network communications (Modbus, TCP/IP, Ethercat) Demonstrated excellent understanding of control architecture, system integration and motion controls applied in a manufacturing environment Demonstrated ability to complete multiple projects within time and budget Demonstrated ability to work in a team environment as well as an individual contributor Demonstrated excellent conceptual, analytical, and problem-solving ability Demonstrated ability to communicate technically both orally and in writing Demonstrated ability to debug and solve practical problems with minimal supervision Preferred Qualifications: 7+ years of experience as a hands-on Automation & Control Engineer or Robotics Engineer working on automation and/or electromechanical systems Has successfully applied i n-depth knowledge of Safety standards (ANSI/ RIA15.06, OSHA) for safeguarding robots, gantries, conveyors and other high volume manufacturing equipment in designs Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control. Proven ability to design fault-tolerant systems with error handling and recovery Has successfully implemented SQL databases to store equipment data and metrics Has successfully deployed control solutions and shown a deep understanding of PLCs, Safety PLCs & HMIs like Proface, Opto 22, Banner, Allen Bradley etc. Has successfully deployed Industrial or collaborative robots into a manufacturing environment, including the programming, backup, and restoration activities. Has successfully deployed solutions utilizing machine vision systems Demonstrated ability to configure and troubleshoot industrial communication between devices. ModbusTCP, Ethernet/IP, etc. preferred. Demonstrated in depth knowledge of IoT, predictive maintenance, etc. Optimization and debug of systems to maximize yield, availability and cycle time Demonstrated in-depth knowledge of SCADA systems through development, deployment and maintenance Basic experience with machine shop equipment, measuring tools & gages, hand tools, etc. Has created successful solutions in start-up environment, and scaled-up for production Education: BS/MS in Electrical Engineering (or equivalent Engineering Degree – Control Engineering, Mechatronics Engineering, Computer Engineer, Mechanical Engineering.) Physical requirements/Work Environment This position primarily works in an office environment. It requires frequent sitting, standing and walking. Daily use of a computer and other computing and digital devices is required. May stand for extended periods when facilitating meetings or walking in the facilities. Some local/ international travel is necessary (up to 20%), so the ability to operate a motor vehicle and maintain a valid Driver’s license and passport is required. The physical demands of the position described herein are essential functions of the job and employees must be able to successfully perform these tasks for extended periods. Reasonable accommodations may be made for those individuals with real or perceived disabilities to perform the essential functions of the job described.
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