Job Opening for Maintenance Reliability Engineer – Corporate in Plymouth Tube Co (United States)



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Job Category : Engineering
Company Name: Plymouth Tube Co
Position Name: Maintenance Reliability Engineer – Corporate
Location : United States
Job Description : Check us out at: what we do, what it’s like to work with us, benefits we offer and the TV Shows we’ve been)Plymouth is a 95-year-old, 5th generation family business that is a global specialty manufacturer of carbon alloy, nickel alloy, and stainless precision steel tubing with 10 locations.We have a great family-based culture where the CEO cares for our employees vs. a number. We have 4 strong Plymouth Pillars we stand by; People, Customer Focus, Community & Environment, and Long-Term Sustainability which we make decisions based on living our Plymouth Pillars- It’s not lip service.We are growing and looking for solid leaders! Doesn’t hurt that we pay well and have excellent benefits either….Position Summary: The Maintenance Reliability Manager is primarily responsible for, and has a proven track record in developing, implementing, and driving strategies that will improve overall condition of the facility through managing maintenance practices and processes to increase and sustain plant and processing equipment up-time and operational state. This broad primary responsibility may be divided into smaller areas of focus (including but not limited to) – Loss Elimination, Risk Management and Life Cycle Asset Management (LCAM). As well as identifying potential failures, this position is responsible for leading cross-functional problem-solving teams to reduce warranty claims and improve customer satisfaction within Plymouth Tube Company.Essential Responsibilities:Fosters a culture that does not tolerate equipment failures and seeks to understand and eliminate the causes using techniques such as Root Cause Analysis (RCA).Build and maintain a strong working relationship with Leadership, Planners, Engineers, Operators, and Mechanics.Develops and controls the maintenance budget that provides for optimized spending to achieve the agreed upon capacity and asset reliability.Ensures standard reliability and maintenance work processes are followed. Implements and tracks maintenance KPIs.Analyzes operational data and equipment performance history to deliver improvements in critical maintenance related metrics / KPIs.Develops and leads the reliability process to continuously improve equipment up-time and reduce related maintenance cost.Develops and executes maintenance strategies.Implements and details standard maintenance procedures on plant equipment.Manages reliability-related communications and best practice sharing.Periodically benchmarks current performance with internal and external sources to identify opportunities for improvement. Enforces management of change processes.Ensures the reliability strategy is properly executed. Implements organizational structure, systems, tools and technologies that promote a proactive approach to maintenance.Develops, recommends, and implements strategies for improving the reliability of the manufacturing processes.Develop and maintain plant preventative maintenance program.Document corrective action on preventive maintenance performed.Support the overall life cycle cost of the asset to meet business strategies by advising on yearly budgets (including CAPEX, Maintenance routine Expenditure and Major Mechanical) based upon knowledge of the inspection, unit reliability plans, and the PM requirements.Responsible for analyzing data and providing input and context to operational and maintenance activities.Core Responsibilities: Responds to all customers with urgency and professionalism.Own and role model Plymouth Tube values and behaviors by embracing and participating in an operating culture that promotes involvement, communication, mutual trust & respect, expectations and accountability, and a passion for excellence.Understands, applies, and advocates all Company Environmental and Safety policies, procedures, and standards.Understands, applies, and advocates all Company Quality Standards.Attends are prerequisite training as required by management.Has authority to stop process to correct quality, safety or environmental problems, identify and place suspect product on quality hold, and to promptly notify Supervisory personnel when processes are non-compliantQualifications and Educational Requirements: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.Education and/or Experience: Bachelor’s degree in Engineering, Industrial Technology, or related discipline highly preferred with a minimum of 15 years reliability and/or maintenance experience and 5 plus years in a leadership role required.Maintenance and/or engineering management in a manufacturing, or equivalent operation.Reliability program development and/or OEE program development and management.Demonstrated people leadership experience and skills.Solid project management, manufacturing processes, utilities, facilities construction.Technology and Equipment: To perform this job successfully, the following technical skills are preferred:Ability to read blueprints and AutoCad/Solidworks drawingsWindows operating systemsMicrosoft Office (MS Word, Excel, PowerPoint)Smart Ware Maintenance Group (Bigfoot)Familiarity with statistical analysis software (eg., Minitab)Other Knowledge, skills, and abilities preferred: Deep knowledge of industrial plant equipment and maintenance practices including rotating, fixed mechanical, instrumentation, and electrical equipment.Knowledge and understanding of predictive technologies – Vibration Analysis, InfraRed, Oil Analysis, Motor Current Analysis, and Ultrasonics.Knowledge of maintenance repair techniques such as alignments, welding, rigging, and related inspection methods. Understanding of planning, scheduling and reliability principles.Applies equipment and plant understanding to troubleshoot and solve problems quickly in fieldAbility to communicate at all levels with technical experts; maintenance technicians; Vendor and ManufacturersStrong customer focus and service orientation with the ability to interact effectively with employees and vendors at all levels in a cross-cultural setting.Clear written and verbal communication, interpersonal and team building, strong leadership, initiative, organization, problem solving and analytical ability.Demonstrates speed and flexibility as appropriate in responding and adapting to changes.Promotes cooperation within the team and between teams.Solid understanding of maintenance and reliability “best practices”Knowledge of Root Cause AnalysisKnowledge of Failure Analysis and failure modeling processesKnowledge of Pd/PM process and spare parts identification processKnowledge of and ability to apply risk assessment principlesKnowledge of and ability to apply reliability measurementsKnowledge of and ability to apply reliability Engineering principles and related tools/software (Statistical analysis, Reliability Modeling, FMEA, RCM, RCA, SOS, RBI, etc.)Competencies/Desired Characteristics: Analytical Skills: Identifies significant problems and opportunities.Communication: Adept at running meetings, keeps meetings on track with objectives, is specific in requests and timelines, successful in achieving meeting results, thorough in follow up and follow through.Conflict Management: When conflicts emerge, effectively works them through to optimum outcome.Customer Focus: Seeks out information on customer requirements, stops a process when an inconsistency is suspected, and reports inconsistencies to the right person.Leading Edge: Constantly benchmarks “best practices” and expects subordinates to do the same.Program Management: Good at delegation and tracking the components of project.Working Conditions/Physical Requirements: Work Environment: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.While performing the duties of this Job, the employee is regularly exposed to moving mechanical parts, heavy equipment, and stored energy in the form of pneumatic, hydraulic, mechanical, electrical and gravitational energy. The noise level in the work environment is above 85 dcB and hearing protection is required. Due to manufacturing technologies utilized in the area common contaminants such as dirt, dust, grease, oil steel chips and water will be present. The employee is frequently exposed to wet and/or humid conditions, extreme cold and extreme heat. Also, may be exposed to fumes or dust.*Work Environment – Special Considerations*Please Note: This position involves working in close proximity on a regular basis to elevated magnetic fields, during performance of essential functions. These elevated magnetic fields are associated with certain equipment, including Billet Heaters and Stretchers. These magnetic field strengths exceed safe thresholds for pacemaker and implanted defibrillator (ICD) medical devices and may cause serious device malfunction.For personal safety purposes, persons with such personal medical devices may be precluded from this position. Evaluation of individual job placement, where applicable is conducted by management with assistance of designated medical advisors.Whew! That’s a lot of stuff! Oh yeah, and we are an Equal Opportunity Employer: Minority/Female/Disability/VeteranJob Type: Full-timeBenefits:401(k) matchingDental insuranceEmployee assistance programFlexible spending accountHealth insuranceHealth savings accountLife insurancePaid time offProfessional development assistanceReferral programTuition reimbursementVision insuranceSchedule:Monday to FridaySupplemental Pay:Bonus payWork Location: Multiple Locations

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